Posted on

Cutting the rear apron leg recesses

I went back to the apron pieces that I laminated about a year ago, and spent some time working on them with the plane to get them flat(ish) and squared up for layout.

Then I cut out some wedges from 18mm stock.

wedge plan
The wedge plan

My original plan had the wedges go from 45mm at the top to 30mm at the bottom, but I think that was based on starting from 18x45mm stock. I actually ended up with 18x90 stock, so I adjusted the wedges to go from 40mm to 25mm instead. This meant I was easily able to get two wedges side-by-side out of the stock, and also meant I have less work to do in cutting out the recesses.

Then I laid out the recesses, starting with the rear apron piece (in case I make mistakes), and got to chopping and routing them out.

apron recess
The first apron recess cut to depth
apron recess fitted
The first apron recess, with the leg frame and wedge fitted

Then I made a start on the second recess, this picture is with the walls chopped down almost to depth. After this, I split across the grain with a 1-inch chisel to remove the bulk of the internal waste, and then refine with the chisel and router.

apron recess 2
The second apron recess, walls chopped

Once I got the second recess cut, I did a test fit of the rear apron to both leg frames. Looking good!

rear apron fitted
The rear apron fitted to the leg frames

What’s next

Chopping out the recesses in the front apron.